Hobart IronMan 240 vs Miller Multimatic 235

Last updated: November 1, 2026

The Hobart IronMan 240 is the better MIG welder overall, rated 3.1 to 2.9. The Hobart IronMan 240 leads on warranty and value. The Miller Multimatic 235 wins on weight and processes. The Hobart IronMan 240 costs $1,363.01 less ($2,259.99 vs $3,623).

Hobart IronMan 240 vs Miller Multimatic 235

Prices were last checked November 1, 2026 and are subject to change; the price and availability shown by the retailer at the time of purchase apply.

Which should you buy?

Scores side by side

Each factor is scored 0-100 against the same fixed reference points for every 240 V MIG welder; a clear win is highlighted. How we rank explains each one.

Factor weightHobart IronMan 240Miller Multimatic 235
Overall rating3.1/52.9/5
Value 30%18 $8.07 per amp ($2,259.99, 280 A maximum)0 $15.42 per amp ($3,623, 235 A maximum)
Duty cycle 20%27 60% at 200 A, about 31% at full output28 60% at 170 A, about 31% at full output
Processes 15%60 MIG, flux-core, takes a spool gun for aluminum100 MIG, flux-core, stick, lift TIG, takes a spool gun for aluminum
Weight 10%0 186 lb79 63 lb
Warranty 25%100 5-year warranty on the machine50 3-year warranty on the machine

Specifications

Hobart IronMan 240Miller Multimatic 235
Output
Input voltage240 V240 V
Maximum output280 A235 A
Rated duty cycle60% at 200 A, 40 °C60% at 170 A, 40 °C
Thickest steel, one pass0.5 in0.375 in
Inverter-Yes
Processes and wire
Gas MIGYesYes
StickNoYes
TIGNoLift TIG
Spool gun readyYesYes
Wire sizes0.023 to 0.045 in0.024 to 0.045 in
Largest spool45 lb-
Synergic settingsNoYes
Build
Weight186 lb63 lb
Warranty5 years3 years
Released-2020

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