Hobart AirForce 40i

Last updated: November 2, 2026

Hobart AirForce 40i
4.1/5#1 of 12 in up to 45 A plasma cutters
4.1

A light dual voltage cutter for farms and shops that cut steel up to 5/8 in, backed by Hobart’s long warranty. Hobby users on a budget can get similar cut ratings for much less.

  • 40 AOutput
  • 5/8 inRated cut
  • 60% at 40 A, 40 °CDuty cycle
  • 120/240 VInput
Check price at Cyberweld$2,009Check price at Welding Supplies from IOC$2,095

Price checked November 2, 2026. As an Amazon Associate we earn from qualifying purchases.

Pros
  • Cuts 5/8 in steel cleanly on 240 V and still cuts on a household outlet
  • Runs 60% of the time at full 40 A, so long cuts rarely stop to cool down
  • Pilot arc cuts expanded metal and painted or coated steel
  • Five year warranty on the main power parts
Cons
  • Costs about twice as much as other 40 A pilot arc cutters
  • Output drops to 27 A on a 120 V outlet

The Hobart Airforce i family

Every Hobart Airforce i model we rank, smallest first. Ratings compare each against its own size.

ModelOutputRatingPrice
Hobart AirForce 27i30 A3.4/5$1,565
Hobart AirForce 40i (this one)40 A4.1/5$2,009

How it scores

The rating comes from 5 measured or published factors, each scored 0-100 against fixed reference points for its size. How we rank explains each one.

Specifications

Model number500576
Cutting
Input voltage120/240 V
Maximum output40 A
Rated cut, mild steel5/8 in
Sever cut, mild steel7/8 in
Rated duty cycle60% at 40 A, 40 °C
Pilot arcYes
Arc startBlowback
Air and build
Air supply6 cfm, 90 psi
Weight21 lb
Warranty5 years

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