Best Pilot Arc Plasma Cutters

Last updated: November 2, 2026

Cutters with a pilot arc, which cut through paint, rust and expanded metal without touching it.

Prices were last checked November 2, 2026 and are subject to change; the price and availability shown by the retailer at the time of purchase apply.

Best Pilot Arc Plasma Cutters: Up to 45 A

  1. Hobart AirForce 40i
    #1 of 114.1Full review

    A light dual voltage cutter for farms and shops that cut steel up to 5/8 in, backed by Hobart’s long warranty. Hobby users on a budget can get similar cut ratings for much less.

    Cyberweld $2,009 Welding Supplies from IOC $2,095
    $2,009
    40 A5/8 in60%
  2. Hypertherm Powermax 45 SYNC
    #2 of 113.8Full review

    A professional 45 A cutter for fabrication shops and farms with a 240 V circuit that cut 5/8 in steel regularly. Pick it for long consumable life and easy setup, not low price.

    Amazon $2,940 Welder Supply $2,785
    $2,785
    45 A5/8 in50%
  3. Hypertherm Powermax 33 XP
    #3 of 113.6Full review

    A compact, dual voltage cutter for home shops and repair work that cut up to 1/2 in steel. It costs more than import brands but brings Hypertherm consumable life and a six year warranty.

    Amazon $1,595 Welder Supply $1,384
    $1,384
    33 A1/2 in35%
  4. Miller Spectrum 625 X-TREME
    #4 of 113.6Full review

    A light, dual voltage Miller cutter for shops and job sites that cut up to 5/8 in steel day after day. Worth it for buyers who value Miller build and dealer service; hobby users can pay much less.

    Amazon $2,917.20 Cyberweld $2,508
    $2,508
    40 A5/8 in60%
  5. Hobart AirForce 27i
    #5 of 113.4Full review

    A light dual voltage cutter for sheet metal and steel up to 3/8 in, with Hobart’s long warranty. Buyers who cut thicker steel should step up to the 40i.

    Amazon $1,617.99 Cyberweld $1,565
    $1,565
    30 A3/8 in40%
  6. Forney 40 P
    #6 of 113.3Full review

    For buyers who want a Forney machine with US phone support for 1/2 in steel on either voltage. On price alone, other dual voltage pilot arc cutters do the same work for far less.

    Amazon $1,630.08
    $1,630.08
    40 A1/2 in50%
  7. Lincoln Tomahawk 45
    #7 of 113.3Full review

    A 230 V shop cutter for farm and fabrication work up to 1/2 in steel, from a big-name maker with dealer support. Buyers who need to cut on household power should look at dual voltage machines.

    Amazon $1,639
    $1,639
    45 A1/2 in45%
  8. Lincoln Tomahawk 30 Air
    #8 of 113.1Full review

    For repair work on 230 V where hauling a compressor is a nuisance, cutting steel up to about 5/16 in. Buyers who already own a compressor get thicker cuts for less from a 40 A machine.

    Amazon $1,359
    $1,359
    30 A5/16 in60%
  9. Thermal Dynamics Cutmaster 30+
    #9 of 113.0Full review

    A light, dual voltage cutter for home shops and auto body work up to 3/8 in steel, from an industrial brand with wide dealer support.

    Amazon $1,450
    $1,450
    30 A3/8 in40%
  10. Hobart AirForce 12ci
    #10 of 112.9Full review

    For sheet metal, HVAC and body work where carrying a compressor is not practical. Anyone with a compressor gets far more cutting for the money from a 30 to 40 A machine.

    Amazon $1,012.99 Cyberweld $1,011
    $1,011
    12 A1/8 in35%
  11. Miller Spectrum 375 X-TREME
    #11 of 112.9Full review

    A small, light Miller cutter for sheet metal, HVAC and body work up to 3/8 in, on either voltage. It suits buyers who want a big-brand machine and dealer support over the lowest price.

    Amazon $2,141 Cyberweld $1,940
    $1,940
    30 A3/8 in40%

Best Pilot Arc Plasma Cutters: Over 45 A

  1. Everlast PowerPlasma 82i
    #1 of 194.7Full review

    For a fabrication or farm shop that regularly cuts 3/4 to 1 in steel and has the 240 V power and compressor to feed it. It costs far less than the big brand 80 A machines.

    Amazon $1,269
    $1,269
    80 A1 1/4 in60%
  2. Everlast PowerPlasma 62i
    #2 of 194.4Full review

    For a 240 V shop cutting 1/2 to 1 in steel for trailers and farm repairs, with room to add a CNC table later. Its long duty cycle suits long cuts.

    Amazon $999
    $999
    60 A1 in60%
  3. Everlast PowerPlasma 52i
    #3 of 194.2Full review

    For a home or farm shop cutting up to 1/2 in steel on 240 V that wants a pilot arc and a long warranty. The dual voltage input lets it trim sheet metal on a household outlet too.

    Amazon $799
    $799
    50 A3/4 in60%
  4. Everlast Hatchet 60
    #4 of 194.1Full review

    For a hand-cutting home or farm shop that wants a 60 A pilot arc cutter on a budget, with 120 V use for thin metal. It is not for CNC tables or long continuous cuts.

    Amazon $659 Everlast $649
    $649
    60 A7/8 in35%
  5. Lotos LOP55D
    #5 of 193.9Full review

    A low-cost pilot arc cutter for garage and farm repair on steel up to 1/2 in. It suits buyers who want non-touch starts on rusty metal without spending more.

    Amazon $199.98 Lotos $165.98
    $165.98
    55 A1/2 in60%
  6. Lotos LTP6300D
    #6 of 193.9Full review

    A 63 A dual-voltage cutter for farm and fabrication work on plate up to 5/8 in. The blowback pilot arc suits rusty stock and shops with sensitive electronics.

    Amazon $459.98 Lotos $359.98
    $359.98
    63 A5/8 in60%
  7. ArcCaptain CUT55 Pro
    #7 of 193.8Full review

    A very light 55 A pilot arc cutter for DIY and repair work on steel up to 1/2 in. It suits buyers who carry the cutter to the job and like app control.

    Amazon $269.96
    $269.96
    55 A1/2 in60%
  8. Lotos LTP5600CD
    #8 of 193.7Full review

    For mobile repair and field cutting where no air compressor is on hand. Shop users who already own a compressor get more for the money from a cutter without one.

    Amazon $599.98 Lotos $499.98
    $499.98
    56 A5/8 in60%
  9. PrimeWeld CUT60
    #9 of 193.7Full review

    For a home shop that wants one dual voltage 60 A cutter for hand work now and a CNC table later. Good value if three years of cover is enough.

    Amazon $699
    $699
    60 A-60%
  10. PrimeWeld CUT50DP
    #10 of 193.6Full review

    For a hobby or farm shop that wants a cheap dual voltage cutter with a pilot arc for 1/2 in steel and below. Look elsewhere if it will run on a CNC table.

    Amazon $399
    $399
    50 A0.472 in60%
  11. ArcCaptain CUT55 HF
    #11 of 193.6Full review

    A low-cost 55 A pilot arc cutter for home shops cutting steel up to 1/2 in. Pick a non-HF model if it will sit next to electronics or a CNC table.

    Amazon $229.99
    $229.99
    55 A1/2 in60%
  12. YesWelder CUT-65DS PLUS
    #12 of 193.6Full review

    A 65 A cutter for home fabricators who cut 1/2 in plate and want gouging in the same box. Check that the compressor keeps up before buying.

    Amazon $309.98
    $309.98
    65 A9/16 in60%
  13. Thermal Dynamics Cutmaster 50+
    #13 of 193.5Full review

    A dual voltage 50 A cutter for farm and fabrication shops that want thick-plate capacity and a CNC port in one machine.

    Amazon $2,700
    $2,700
    50 A1 in50%
  14. YesWelder CUT-55DS NHF PLUS
    #14 of 193.5Full review

    A light non-HF 55 A cutter for garages with computers or a CNC nearby, cutting steel up to 1/2 in. It suits buyers who also want to gouge out welds.

    Amazon $299.28 YesWelder $288.15
    $288.15
    55 A1/2 in60%
  15. Hypertherm Powermax 65 SYNC
    #15 of 193.5Full review

    An industrial 65 A cutter for farms, trailer builders and shops that cut 3/4 in plate often. It is more machine than most home shops need.

    Amazon $4,175
    $4,175
    65 A3/4 in50%
  16. Thermal Dynamics Cutmaster 70+
    #16 of 193.5Full review

    A 70 A cutter for farms and fabrication shops that cut thick plate and want a CNC-ready machine. Home shops cutting under 3/4 in can buy smaller.

    Amazon $3,485
    $3,485
    70 A1 1/8 in40%
  17. VEVOR CUT-50
    #17 of 193.3Full review

    A cheap 50 A pilot arc cutter for hobbyists cutting sheet and steel up to 1/2 in now and then. Its short duty cycle and high-frequency start make it a poor fit for heavy or CNC work.

    Amazon $198.90
    $198.90
    50 A1/2 in20%
  18. Miller Spectrum 875
    #18 of 193.2Full review

    A 60 A shop cutter for farms and fabricators who cut thick plate often and want Miller build and service. Home users who cut mostly sheet and 1/4 in steel do not need this much machine.

    Cyberweld $3,917
    $3,917
    60 A7/8 in50%
  19. VEVOR CUT-65 Non-HF
    #19 of 193.0Full review

    A low-cost 65 A pilot arc cutter for occasional home and farm cuts in steel up to 5/8 in. Buyers who cut plate for long stretches should look at a machine with a higher duty cycle.

    Amazon $259.90
    $259.90
    65 A5/8 in20%