Everlast PowerTIG 255EXT

Last updated: November 2, 2026

Everlast PowerTIG 255EXT
4.1/5#4 of 11 in AC/DC TIG TIG welders
4.1

A 250 A AC/DC machine for a small fabrication shop that welds thick aluminum all day. Overkill for occasional home use.

  • 250 AOutput
  • 60% at 250 ADuty cycle
  • AC/DC TIG, stickProcesses
  • 120 V and 240 VInput
Check price at Amazon$1,875

Price checked November 2, 2026. As an Amazon Associate we earn from qualifying purchases.

Pros
  • 250 A at a 60% duty cycle handles thick aluminum and long production welds
  • Still runs on 120 V at up to 150 A
  • Two torches and a pedal in the box
  • A VRD makes stick work safer in damp conditions
Cons
  • Nearly $1,900, more than most home users need
  • At 67 lb it needs a cart

How it scores

The rating comes from 4 measured or published factors, each scored 0-100 against fixed reference points for its process. How we rank explains each one.

Specifications

Model numberPT255EXT-D
Output
ProcessesAC/DC TIG, stick
Maximum output250 A
Maximum on 120 V150 A
Duty cycle60% at 250 A
Duty cycle ambient40 °C
Input120 V and 240 V
Features
PulseYes
Foot pedal in the boxYes
TIG torch in the boxYes
Voltage reduction deviceYes
Weight67 lb
Warranty5 years

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